Filtersafe’s NozzleX: An Innovation that will Save Your Filter Screen

filtersafe default image with logo

At Filtersafe, we understand that water filtration is essential to helping many industries run smoothly. However, we also understand that today’s filtration technologies can always be improved — which is why we strive to be a leader in the world of water filtration. Our engineers have decades of experience in the industry, and they’re dedicated to creating the top technologies for automatic filtration.

One such technology is the NozzleX suction scanner – an innovative tool that enables the cleaning of organic and inorganic material from your filter’s screen, without wearing down the nozzle or wearing out the screen. With a typical automatic screen filter, the nozzles sit on a bar called a raiser. The raiser moves the nozzle heads back and forth along the length of the screen, while also rotating the nozzles in a corkscrew motion. The nozzles scan the surface, and by using negative pressure, dislodge debris one square inch at a time. While this does help the screen filter water effectively in the short term, the force from the nozzle can damage the screen and shorten its lifespan.

NozzleX, by contrast, uses low head pressure (as low as 23psi) to clear off all the buildup on the screen without damaging it. First, the raisers move the nozzles in such a way that 100% of the screen is scanned and cleaned. Next, in contrast to other filters, NozzleX nozzles safely come into contact with the screen, utilizing gentle pressure to pull materials off of the screen without impacting the screen’s integrity. This results in improved performance and a longer lifespan for your ballast water filter or other filtration technologies.

 

How it Works

The NozzleX uses passive suction to remove organic matter like debris and sediment from the filter screen. Through an innovative combination of consistent force and passive pressure, whereby the nozzle both actively removes material from the filter while allowing the naturally occurring changes in pressure to carry it away, this nozzle makes cleaning your filtration system an easy and automatic process.

This patented system moves around the filter screen automatically, using as little as 1/32nd the force of typical cleaning nozzles to offer a thorough cleaning with minimal wear. Then, the nozzle disposes of reject water through the system’s flushing chamber, guaranteeing that buildup won’t remain on your screen.

NozzleX is part of Filtersafe’s Everclear cleaning system, which includes the Smartweave screen filter. Working together, these two technologies provide exceptional filtration power while minimizing space. This ensures that operators can use their filtration system as long as possible.

 

Benefits of NozzleX

In the world of water filtration, NozzleX is truly a revolution. This unique cleaning tool offers several significant benefits to an automated filtration system, which can make a real difference in the quality and longevity of a system. Here are just a few of the unique benefits you can get from using NozzleX:
  

    • Continual System Operation: Firstly, NozzleX runs as part of the automated filtration system. There’s no need to halt system operation and clean out your filtration screens; instead, NozzleX will clean your screens throughout the filtration process.
    • Minimal Surface Area: In addition to its consistent cleaning functionality, the NozzleX is exceptionally compact. The nozzle takes up a mere 1% of the screen area, which allows your filtration system to continue running even while it’s being cleaned, and without significantly hindering the flow rate. This will result in greater filtration capacity and greater overall efficiency for your system.
    • Improved Performance: Dirty or clogged filters can have a serious impact on a filtration system’s efficacy. In fact, Filtersafe testing has shown that some systems lose performance in as little as six hours. In that time, a system’s flow rate can drop from about 3,000 m3/hr to less than 1,900 — but NozzleX maintains a consistent flow rate throughout its operations. With NozzleX, you’ll be able to get the optimum performance from your filtration system all day long.
    • Zero Screen Wear: Finally, one of the greatest benefits NozzleX provides is the way it minimizes screen wear. Other nozzle-based cleaning systems use significant force to remove debris from their filters, which can lead to punctures and other damage that cuts the screen’s lifespan short. NozzleX, in contrast, equalizes system pressure to use far less force — around 1.6 Bar (23psi) of head pressure. This means your filter screens suffer next to zero wear, allowing them to operate much longer than other screens.

     

    Why It’s Important

    The importance of a properly functioning nozzle is simple – a water filtration system only works when it’s clean. Whether you are filtering ballast water before filling your tanks, protecting your oil and gas exploration equipment safe from organic oceanic materials, or prefiltering water for desalination, each filtration system should have the same thing in common  a reliable nozzle to clean your screen.

    So, why not let NozzleX do the job for you?

    NozzleX ensures that a filtration system stays clean throughout operations, thereby making sure that the system remains effective and efficient. As part of Filtersafe’s Everclear system, NozzleX will provide users with a completely clean filter screen — and that will help guarantee superior performance from your filtration system.

     

    To learn more about the NozzleX cleaning technology, contact Filtersafe today. Our team will be happy to answer questions and help you find the system that best suits your industry and your organization’s unique filtration needs.

Advancing filtration standards in the ballast water industry

E Series Filter BS-804E

Filtersafe boosts filtration standards in the ballast water treatment industry by removing 316L grade stainless steel from its filter supply chain

 

Commitment is part of Filtersafe’s $10m market-feedback program and will see the company manufacture its filter screens with the more durable 904L grade steel

 

ISRAEL; Monday 15th February 2021:  Filtersafe, a world leader in automatic seawater filtration, has today announced the removal of 316L grade stainless steel from its supply chain for ballast water treatment system (BWTS) filters. The commitment will see Filtersafe switch to 904L grade stainless steel at its manufacturing facilities in Israel and Hong Kong, which produce filters for around 25% of the global BWTS market. Filtersafe’s pledge comes as the company introduces a plethora of technology upgrades as part of a $10m market-feedback program designed to boost the quality, durability, and turnaround time of BWTS filters – all without impacting filter affordability.

 

Founded with the aim of tackling the world’s most complex water filtration challenges, Filtersafe supplies filters to many of the shipping industry’s leading BWTS manufacturers including De Nora, Ecochlor, Group, Evoqua, ERMA FIRST, SunRui, TeamTec, Techcross, and Wärtsilä. The initiatives announced today mark a step-change for Filtersafe, as the company aims to enhance the agility of its maritime business in response to the shipping industry’s increasingly dynamic regulatory and operational landscape.

 

Until now, 316L steel has been widely used across the global maritime industry as the material of choice for BWTS filter screens. However, the alloy is prone to early pitting corrosion, which can compromise the overall effectiveness of the filter and the entire BWTS. In contrast, 904L steel is up to 82% more durable, meaning it can more effectively support the longevity of filter systems, as well as lowering maintenance costs. To guarantee the quality of steel used in its filters, Filtersafe has invested in two x-ray fluorescence (HHXRF) analyzers that will enable the company to carry out positive material identification (PMI) testing on every metal alloy that enters its manufacturing facilities.

In addition to the x-ray analyzers, other upgrades that form part of the $10m market-feedback program include an FS laser cutting machine designed to improve repeatability in the manufacturing process, thereby minimizing the margin of error and further reducing the possibility of filter screen corrosion. A newly digitalized warehouse system also brings additional accuracy to the manufacturing progress, adding an additional layer of quality assurance as well as optimizing the production line so that filters can be delivered in four to six weeks – the fastest lead time in the global maritime industry.

Commenting on Filtersafe’s latest initiatives, Mark Riggio, Head of Marine at Filtersafe, said: “With ballast water regulations maturing and the global maritime industry shifting its focus to operational compliance, the critical role of filters within overall the BWTS has really come to the fore – with ship owners increasingly understanding that a strong and robust filter is critical to overall system reliability.

 

“As the core material used to build filters, stainless steel should be viewed as a key factor in determining a filter’s long-term performance; it is the first critical building block from which ship owners can realize greater value from their BWTS. By being the first manufacturer to transition away from 316L grade steel, the typical steel used in maritime applications, to 904L we hope to elevate standards across the entire industry and deliver a more efficient balance between filter durability and affordability. At the same time, we’re making a huge effort to introduce new technologies and systems that instill quality across the entire filter supply chain, from start to finish, creating better value for BWMS manufacturers, as well as ship owners and operators.”

 

Commenting on Filtersafe’s decision to use 904L grade stainless steel to produce its filter screens, Marcie Merksamer, Vice President at EnviroManagement, Inc, said: “Filtersafe’s switch from 316L grade stainless steel to 904L is a step-change for the maritime industry. The move will not only increase the longevity of Filtersafe’s filters but also minimize maintenance and increase the run-time of ballast water treatment systems (BWTS). This, in turn, improves OPEX for both BWTS manufacturers as well as shipowners, as there will be less potential for system failures.

 

“Filtersafe’s investment in developing and improving technology demonstrates the company’s commitment to providing quality BWTS filters. With the implementation phase of ballast water regulations underway, shipowners need confidence their systems are meeting the requirements. New innovations, including the introduction of 904L steel, will play a key role in supporting compliance. With more data available to measure and drive progress, ongoing ballast water treatment research and development is more essential than ever.”

 

Following the introduction of the 904L steel and supporting technology at Filtersafe’s manufacturing facilities, the company is working on an industry outreach program that will see it work with BWTS manufacturers to assess the performance of filters currently in operation. Filtersafe intends to extract lessons learned and share them with others in a further bid to increase standards across the industry. The industry outreach program is underway now and is set to accelerate once the COVID-19 pandemic subsides and international travel mobility improves.

 

 

New Executive For Filtersafe Marine Division

Mark Riggio

Filtersafe Proudly Announces New Head of Marine, Mr. Mark Riggio 

Filtersafe today announced that Mr. Mark Riggio will be joining the company as the Head of the Marine Division, effective the 3rd of August. Mark will be leaving Hyde Marine, where he was the Senior Market Manager for over 9 years.

Mark brings with him to his new role his vast experience in the maritime industry, which will only serve to benefit the continued growth of Filtersafe’s efforts as a marine filtration expert and marine equipment supplier. His perspective on the maritime industry is unique, and one that few others can offer, as he has voyaged through the three distinct and critical parts of the maritime landscape: Classification, Port & Fleet Management, & BWTS Designer and Manufacturer. He brings a wealth of knowledge to his position at Filtersafe including:

  • A rigorous understanding of the standards involved in the marine industry from his time as a Senior Surveyor at the American Bureau of Shipping, where he oversaw hundreds of surveys and equipment installations stretching over four continents, and co-wrote the book on the ballast water regulations.
  • A deep insight into the needs of the most important stakeholder in this industry – the fleet owners/managers. The 6 years spent as a Port Engineer and Fleet Manager put him in the same waters as the end clients that he now works with.
  • Comprehensive view and experience of the ballast water industry from inside a market juggernaut, Hyde Marine, where he was the Senior Market Manager for over 9 years.

Filtersafe is thrilled to have a marine industry icon like Mark join the company in his new Senior Executive role. “I couldn’t be more excited about this opportunity,” says Mark. “Filtersafe is poised not only to be the dominant player in the ballast water filtration market but they also have the personnel and product portfolio to tackle the broad range of challenges that ships face with contaminants in their process waters. Ballast water treatment is only the leading edge of this opportunity.”

“With Mark joining Filtersafe’s leadership team, we are reinforcing our commitment to deliver quality products and services to not only the BWT segment but the wider Marine industry,” says Miyan Mears-Dagan, COO at Filtersafe. “We have full confidence in Mark and his unique qualities to bring us to new heights.”  

 

About Filtersafe: A leader in the Ballast water filtration industry, that specializes in high capacity filtration. Filtersafe boasts over 3000 successful installations of its systems in a wide range of vessels. Filtersafe brings unrivaled value, effectiveness, and durability to even the most demanding filtration solutions.